TCB Torque Controller
- With patented control algorithm and device for controlling the output torque of all continuous and discontinuous air driven torque tools especially air impact wrenches, air ratchet wrenches, air oil pulse wrenches as well as geared torque multipliers, regardless of tool brand and its designed mechanism with proven satisfactory control accuracy and durability.
- Programmable function of bolting sequence control while applying with the tagged bolt or sensing bolt.
- Solves problems of torque loss that may be caused by the variation of the joint hardness, the rise of temperature of hydraulic fluid in pulse tools or the posture of holding the tool during continuous operation and compensate the dynamic torque loss automatically within its allowable working torque range.
Standard Packaging:
Controller, Power cable, Air Hose Coupler, Antenna x 2., TCA-IPC01 Controller Inlet – 2M hose+coupler + F.R unit -10kg/cm2 max., & TCA-OPC01 Controller Outlet – 3M hose+coupler.
Optional Accessories:
- 24V Tri-color light pole w/ Buzzer
- Barcode Scanner
- Printer.
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Optional: ZTPAMB6-73ROG 24V Tri-color light pole w/ Buzzer |
Software & Functions
- Pulse Wrench
– Transducer mode (Work with transducer)
– Pressure mode (Without transducer)
– Track mode (For soft joint) - Torque wrench
– Torque
– Torque + Angle
– Click wrench track mode
– Click wrench inspection mode - Impact Wrench
– Transducer mode (Work with transducer)
– Pressure mode (Work without transducer)
– Track mode (For soft joint) - Job sequence
Geared Wrench ( Opt. mode)
Torque Tester ( Opt. mode)
Torque multiplier ( Opt. mode) - Signal Source: Torque Transducer, Air Pressure Sensor, Sensing Bolt or Tagged Bolt.
- Torque Revise: Deviation & Replacement.
- Tool Torque Capacity Calibration: Easy set-up TH & TL within operable working air pressure range in minutes.
- Target Torque Setting: Any target torque value can be selected and inputted within the calibrated torque range.
- Working air pressure : Automatic adjusted to correspondent target torque(Inlet Air Pressure between 100~120psi is recommended).
- Air flow rate: Only TCA/TCB equipped with digital flow meter. Turn the tool air flow regulator to maximum, the system will regulate the proper flow rate to correspondent target torque automatically.
- Bolting in stages: Preset the bolting stages and percentage of target torque for each stage from 1 to 4 stages as required. The system will regulate the air pressure and flow rate correspondently.
- Number of bolts: Preset the number of bolts to be fastened. Only when all bolts of each stage fastened, the system will switch to next stage and regulate the air pressure and flow rate correspondently and automatically.
- Torque Compensation: The system will compensate the torque loss that may be caused by the variation in the bolted joint hardness or the rise in temperature of hydraulic fluid of pulse wrench or the posture of operator to hold the tool during the process automatically within its allowable working air pressure range.
- Remote monitoring: Via Internet or Ethernet with VNC to monitor data on cell phone, tablet and PC, or to do parameter setting on the torque controller.
- Operation Management: Constraints Via permission setting to access the operable functions such as logging the operator’s ID and duration of operation.
- Torque Control Accuracy: ±5%~±15%.
- Job Sequence: Support 10 sets of torque tool preset available for bolting sequentially.
- Production Record: Traceable through USB, Ethernet or exported to the cloud server through wired or wireless connections.
- Torque Controller Warranty period:
* 12 months from purchase date.
* Manufacturer will repair or replace, any defects due to faulty materials or workmanship. This Warranty does not cover part failure due to broken / missing seal label, misuse, modification, egligence, abuse or normal wear and tear.
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| Model | TCA-2000 | TCB-2000 | |
| Max. Flow Rate | 2000 L/min | 2000 L/min | |
| Touch Panel Size | 10″ Touch Panel | NB / Tablet | |
| Power Source | AC 100V~240V /2A | AC 100V~240V /2A | |
| Connection Port | USB | 1 | 1 |
| RS232 | 2 | 1 | |
| RJ45 | 1 | N/A | |
| Wireless Antenna | RF2.4G | 2 | 1 |
| BT Antenna | Yes | 1 | |
| Speaker | 1 | 1 | |
| Light Tower Output Port | 1 | 1 | |
| Buzzer | 80dB | 80dB | |
| USB Charger Port | 2 | 1 | |
| Flow Rate Detection | Yes | No | |
| Automatic Flow rate Control | Yes | No | |
| Operation Mode | Oil Pulse Wrench | Yes | Yes |
| Air Impact Wrench | Yes | Yes | |
| Manual Torque Wrench | Yes | Yes | |
| Air Torque Multiplier | Yes | Yes | |
| Job Sequence | Yes | Yes | |
| Control Accuracy | Static Torque (%) | ±1%~±5% | ±1%~±5% |
| Dynamic Torque (%) | ±5%~±15% | ±5%~±15% | |
| Thread Size | Inlet | 1/2″ NPT | 1/2″ NPT |
| Outlet | 1/2″ NPT | 1/2″ NPT | |
| Language | Simplified Chinese, Traditional Chinese, English, Japanese & Espanyol |
Traditional Chinese, English & Espanyol |
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| System Parameter | Yes | Yes | |
| Static Torque | Yes | Yes ( torque & angle ) | |
| Dynamic Torque | Yes | Yes | |
| Multi-stage training | Yes | Yes | |
| Job Sequence ( Dynamic & Stastic ) | Dynamic | Dynamic + Stastic | |
| Tyre Assembly System | No | Yes | |
| Display | HMI on-board | On-board or Separate display | |
| Job Data | Total number of bolts | Single day report, Single job report & bolts counting |
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| Cloud | FTB | WEB | |
| Job Data Export | All data in Excel format | Can choose of date to export in Excel, PDF or CSV format |
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| Job Data Memory | 150K | No Limit | |
| Torque Curve Display | No | Yes | |
| Dimensions | Length(L) | 370mm | 320mm |
| Width(W) | 214mm | 217mm | |
| High(H) | 266mm | 210mm | |
| Net Weight | 10.5kg±0.5kg | 6kg±0.5kg | |
